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Flagship Program 09

Steam & Compressed-Air
Network Rehabilitation

Engineering for Reliable Utilities, Lower OPEX & Higher Performance. Optimizing the "Fourth Utility" for industrial plants.

Project Type Energy Optimization
Client Asset Manager
Assets Utility Networks
Outcome Reduced OPEX

The Hidden Cost Drivers

Steam and compressed-air systems are the "fourth utility" — powering machinery and processes. When inefficient, they become silent drains on profitability. We treat these networks as performance assets, not just pipes.

Steam balancing & thermal loss reduction
Compressed air leak elimination
Lifecycle performance verification

Delivery Goals

Efficiency & Uptime

Energy Utilization
Maintenance Disruptions
Operating Costs

Rehabilitation Lifecycle

Assessment & Mapping

  • • Site utility mapping & baselining
  • • Flow, pressure & loss measurement
  • • Leak & bottleneck identification

Optimization Design

  • • Re-routing & balancing of networks
  • • Compressor sequencing logic
  • • Receiver sizing & pressure setpoints

Rehabilitation

  • • Piping & valve replacement
  • • Insulation enhancement
  • • Control system upgrades
  • • Safety compliance improvements

Commissioning & Validation

  • • Post-rehab flow/pressure testing
  • • Energy logging vs. baseline
  • • KPI-based performance validation

Documentation

  • • Updated as-built drawings
  • • O&M procedures for interfaces
  • • Leak detection guidance

Tools & Compliance

Analysis Tools

P&ID Models: Visualizing system logic and control loops.

Thermal Calculators: Identifying heat loss and insulation ROI.

Flow Simulation: Predicting pressure drops and bottlenecks.

Standards

ASME B31 ISO 8573 (Air Quality) Local Safety Codes Energy Efficiency Best Practices

Facility Reality

Stop Energy Waste.

This is a performance-driven engineering delivery, not a patch repair.