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Flagship Program 08

Concrete Batching Plant
Relocation & Redeployment

A complete re-engineering and relocation program. We dismantle, transport, adapt, and recommission batching plants to ensure predictable performance at the new site.

Project Type Relocation Solution
Client Industrial Operator
Assets Batching Plant
Outcome Preserved CAPEX

Strategic Asset Redeployment

A concrete batching plant is a complex integration of silos, mixers, conveyors, and controls. Relocation is not merely reassembling machinery; it is a controlled engineering repositioning to ensure performance parity with the original operation.

Preserved CAPEX through reuse
Reduced site disruption
Predictable performance after reinstallation

Delivery Criticality

Engineering Recovery Mission

Condition Assessment
Preservation & Logistics
Full Re-Commissioning

Integrated Delivery Scope

Pre-Relocation Engineering

  • • Existing plant condition assessment
  • • New site layout & constraints mapping
  • • Updated utility & foundation engineering
  • • Relocation sequencing strategy

Dismantling & Preservation

  • • Systematic tagging & disassembly
  • • Silos, mixers, conveyors & supports
  • • Controlled component protection
  • • Transport-ready packing

Logistics & Transportation

  • • Oversize load transport planning
  • • Route permits & heavy-haul coordination
  • • Staging at destination site
  • • Real-time transit monitoring

Re-Installation & Integration

  • • New foundations & civil interfaces
  • • Mechanical re-assembly & alignment
  • • Utilities reconnection (power, air, water)
  • • Safety & control logic re-integration

Commissioning & Validation

  • • Mechanical completion checks
  • • Control system & batching logic testing
  • • Load tests with dry and wet runs
  • • Operator readiness & handover

Key Systems & Components

Aggregate Storage

Bins, hoppers & feeder systems.

Cement Silos

Silo structures & level controls.

Mixing Core

Twin-shaft or planetary mixers.

Batching Controls

Automated sequencing & alarms.

Conveyor Networks

Belt, screw, and gravity feeding.

Utilities & Safety

Power, air, water & interlocks.

Engineering Discipline

We use rigorous controls to ensure success. Relocation is an engineered process, not just manual labor.

Risk Register Constructability Reviews Lifting Engineering QA/QC Integration

Facility Reality

Ready to Move?

Secure your asset's future performance. Plan your relocation with engineering confidence.